Dynamic pallet racking: optimize your warehouse with PRODEX solutions

In an ever-evolving industrial and logistics environment, pallet and inventory management is a strategic lever for performance. Companies must now reconcile space optimisation, operational productivity and workstation ergonomics.

To meet these challenges, PRODEX designs and manufactures high-performance dynamic pallet racking solutions designed to warehouse needs.

PRODEX offers two main configurations of specialized equipment:

• dynamic pallet racking, ideal for tight spaces,
• multi-tier dynamic pallet racking, to maximise storage capacity in height.

These solutions provide a practical answer to logistics optimisation challenges, whilst ensuring flexibility and efficiency.

What is dynamic pallet racking?

Dynamic pallet storage, also known as dynamic pallet racking, is based on a simple principle: using gravity to move pallets along inclined roller tracks.

The pallets are loaded onto one side of the racking and move automatically towards the unloading area.

This approach enables:

• smooth management of goods flows,
• a natural turnover of stock,
• a reduction in manual tasks.

Depending on your organisation, this system can operate in:

• FIFO (First In First Out): ideal for perishable goods or those with a high turnover,
• LIFO (Last In First Out): suitable for certain production or storage requirements.

Space optimisation: gain valuable floor space

One of the main advantages of the PRODEX dynamic pallet racking system is its ability to maximise the use of available space.

By eliminating unnecessary aisles and maximising storage depth, this system enables:

• to increase storage density,
• to free up floor space,
• to make full use of the warehouse’s height.

The result: you can store more without expanding your infrastructure.

Reduced travel and increased productivity

In a warehouse, moving around accounts for a significant proportion of working time. Dynamic pallet storage can significantly reduce the amount of movement required.

Thanks to streamlined organisation:

• loading and unloading points are centralised,
• operators can access the pallets more quickly,
• handling equipment is used less frequently.

Result:

• reduced processing time
• increased productivity,
• reduction in operating costs.

FIFO / LIFO: flexibility designed to your business

PRODEX systems offer great flexibility thanks to their FIFO or LIFO management.

🔹Pallet flow racking FIFO (First In First Out)

• Natural stock turnover,
• Ideal for the food and drink, pharmaceutical or e-commerce sectors.

🔹Push-back racking LIFO (Last In First Out)

• Simplified management for certain production processes,
• Suitable for non-perishable goods.

This flexibility makes it easy to integrate dynamic pallet storage into your existing processes.

Improved ergonomics and working conditions

Ergonomics is a key factor in warehouse performance. PRODEX solutions are designed to improve operator comfort.

🔹 Reduced physical exertion

Less direct handling of pallets.

🔹 Fewer unnecessary journeys

The pallets are brought to the operator.

🔹 Reduction in musculoskeletal disorders

Reduction of physical strain and repetitive movements.

The result: a safer, more comfortable and more productive working environment.

Optimised stock turnover

Inventory management relies on efficient product rotation. The dynamic pallet racking system enables:

• quick access to goods,
• greater visibility of product references,
• a reduction in idle stock.

Under the FIFO method, the oldest products are automatically selected first, thereby minimising the risk of loss or expiry.

Two solutions tailored to your warehouse

🔹 Dynamic pallet racking

• Ideal for small spaces,
• Quick set-up,
• Cost-effective solution.

🔹 High-bay dynamic pallet racking

• Maximising space,
• Multi-level storage,
• Suitable for large logistics platforms.

These two configurations can accommodate any layout requirements.

Multi-sector applications

PRODEX dynamic pallet racking solutions are used across a wide range of sectors:

• logistics and transport,
• food industry,
• manufacturing industry,
• retail and e-commerce,
• pharmaceutical.

Wherever pallet management is a strategic priority, this system delivers real added value.

PRODEX, an expert in logistics planning

With over 70 years’ experience, PRODEX helps businesses optimise their storage space.

Our teams offer you:

• a comprehensive analysis of your needs,
• a bespoke design,
• an installation suited to your environment,
• long-term support.

Are you planning a dynamic pallet storage project?

Boost your warehouse’s performance with a reliable and robust solution.

Please contact our PRODEX teams for a bespoke assessment:
contact@prodex-online.com

How can we make loading trucks easier? The answer: the extendable conveyor

In logistics and industrial sectors, the management of parcel and goods flows is a key issue.
Companies are now looking for solutions that are flexible, quick to deploy and ergonomic in order to improve their material handling operations.

The extendable conveyor perfectly meets these needs. Simple, modular and efficient, it is a must-have solution for streamlining parcel loading, unloading and order picking.

With the development of this range, PRODEX, a specialist in industrial and logistics layout for over 70 years, now designs robust extendable conveyors designed for on-site handling operations.

What is an expandable conveyor ?

An extendable conveyor, also known as a telescopic or flexible conveyor, is a material handling system designed to transport parcels using a deployable structure.

Its key feature:
➡️ it can be easily extended and retracted as needed.

It generally consists of:

• rollers or skate wheels (gravity or motorised),
• a straight or curved structure,
• wheels for easy movement.

This type of conveyor is commonly used for:

• loading and unloading trucks,
• order picking
• shipping zones,
• logistics centres and e-commerce facilities.

Why choose a PRODEX extendable conveyor?

🔹A simple and effective solution

The extendable conveyor is a cost-effective solution that can be set up quickly, without the need for major building work or complex installation.

It enables you to:

• reduce manual handling,
• streamline parcel flows,
• improve the organisation of logistics areas.

🔹Great flexibility of use

Thanks to its extendable design, this conveyor adapts to your needs in real time:

• extension to reach a truck or a remote area,
• fold away to free up space,
• easy mobility thanks to castors.

It is an ideal solution for dynamic environments.

🔹 Immediate productivity gains

L’utilisation d’un convoyeur extensible permet :

• to speed up loading and unloading operations,
• to reduce handling time,
• to improve working throughput.

Result:
➡️ Increased productivity
➡️ Reduced physical effort

Improved ergonomics and working conditions

In a context where the prevention of musculoskeletal disorders (MSDs) is essential, the extendable conveyor provides real added value.

🔹 Reduced effort

Operators handle loads less over long distances.

🔹 Reduced operator movement

The conveyor can be positioned as close as possible to the work area.

🔹 Improved working postures

Work is carried out at an appropriate height, reducing physical strain.

PRODEX manufacturing designed to industrial needs

PRODEX now offers extendable conveyors designed for intensive professional use.

Key features:

• Sturdy steel frame,
• Accordion-type extendable system,
• Rollers (integrated depending on configuration),
• Castors with brakes for stability,
• Capacity suitable for standard logistics loads.

PRODEX designs and manufactures the conveyor, using components specifically selected to ensure reliability and durability.

A wide range of applications in logistics and industry

The extendable conveyor is used in many sectors:

• Logistics and transport: loading and unloading of trucks,
• E-commerce: order picking, package sorting,
• Industry: internal production flows,
• Distribution: receiving and shipping areas.

Wherever flexibility is needed, the expandable conveyor becomes an indispensable tool.

The benefits of an extendable conveyor

🔹 Maximum flexibility

Instantly adapts to your work environment.

🔹Gain de temps

Streamlining logistics operations.

🔹Space optimization

The conveyor folds away when not in use.

🔹A profitable investment

A simple, effective solution that pays for itself quickly.

🔹Improved security

Reduced handling and lower risk of accidents.

Why invest in a PRODEX expandable conveyor?

Given the increasingly strained logistics environment, companies need to adopt solutions:

• quick to deploy,
• economic,
• ergonomic,
• scalable.

The PRODEX extendable conveyor is the perfect solution to these challenges, offering a simple yet high-value-added solution.

PRODEX, your partner for logistics solution and equipment

With over 70 years of expertise, PRODEX helps manufacturers and logistics providers optimize their supply chains.

Our teams offer you:

• an analysis of your needs,
• a solution tailored to your business,
• support from design through to commissioning.

Do you need an extendable conveyor?

Whether you need to set up a shipping area, improve your workflow, or reduce physical strain, the PRODEX extendable conveyor is a simple and effective solution.

Contact us today for a personalized consultation:
contact@prodex-online.com

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Carton flow racking: optimise picking efficiency and storage space

In an increasingly demanding logistics environment, companies must address major challenges: optimising storage space, improving workflows, reducing picking times and enhancing workstation ergonomics.

To meet these objectives, PRODEX, a company of the MAVENTIS Group, develops high-performance dynamic carton racking solutions, also known as carton flow storage systems.

These systems optimise warehouse organisation while improving operator productivity and safety.

What is carton flow racking?

Dynamic carton racking is a storage system based on the principle of gravity. It consists of racking structures (medium-duty or heavy-duty) equipped with inclined roller tracks, allowing cartons to move automatically from the loading point to the picking area.

This system operates according to two main principles:

• FIFO (First In, First Out): ideal for fast-moving or perishable products,
• LIFO (Last In, First Out): suited to specific logistics constraints.

Thanks to this system, operators always pick products from the front, without having to move unnecessarily through the aisles.

A solution designed to optimise order picking

One of the main advantages of PRODEX dynamic carton racking lies in its ability to significantly improve order picking operations.

Reduced operator movement

Products automatically move towards the picking area. As a result:

• less movement,
• reduced processing time
• reduced operator fatigue.

Increase in the number of stored items

The system enables for more items to be stored in the same space by optimising storage depth and height.

Improved productivity

Picking becomes faster, smoother, and more reliable, which directly impacts the warehouse’s overall performance.

Maximising storage space

Dynamic carton racking reduces the number of aisles needed by enabling for storage in the back of the rack.

By eliminating certain traffic zones, you gain:

• in terms of usable floor space,
• in terms of storage density,
• in product visibility.

Cette organisation améliore également la lisibilité des flux logistiques et limite les erreurs de picking.

Ergonomics and safety at the heart of the system

PRODEX dynamic storage solutions are designed to improve working conditions for operators.

Optimized ergonomics

• Direct access to products,
• Appropriate picking height,
• Reduction of strenuous repetitive movements.

Reduction in musculoskeletal disorders

Less walking, less heavy lifting → fewer musculoskeletal disorders.

Enhanced security

• Better organization of work areas,
• Less vehicle traffic,
• Reduced risk of accidents.

Flexible and customisable solutions

PRODEX live-storage racking for cartons is suitable for all warehouse layouts:

• Integration into existing medium- or heavy-duty racking,
• Installation on single- or double-sided pallet racks,
• Compatibility with various types of boxes and loads.

Available options:

• Free-running or motorized roller conveyors,
• Suitable materials: PVC, steel, stainless steel,
• Angles adjusted according to the loads,
• Safety stops and reference dividers.

This modularity allows us to design fully customised systems that are perfectly tailored to your logistics processes.

Tangible benefits for your logistics performance

Installing a dynamic carton storage system delivers measurable benefits in several areas:

Operational performance

• Faster order fulfillment,
• Reduced processing times,
• Optimisation of internal workflows.

Improved inventory management

• Controlled inventory turnover (FIFO/LIFO),
• Improved traceability,
• Reduction in picking errors.

Economic profitability

• Maximising space without expanding,
• Reduction in labor costs,
• Improvement in overall performance.

Applications across a wide range of industries

Dynamic carton racking is commonly used in:

• Logistics and e-commerce,
• Manufacturing industry,
• Retail and mass retail,
• Pharmaceutical and medical,
• Automobiles and auto parts.

Wherever fast and accurate picking is a priority, this solution sets the standard for performance.

PRODEX, an expert in logistics planning

With over 70 years of expertise, PRODEX helps companies design customised industrial storage and logistics solutions.

Our teams offer you:

• A comprehensive analysis of your data streams,
• A customised assessment of your warehouse,
• A solution tailored to your operational needs,
• Support from design through installation.

Would you like to optimise your warehouse?

PRODEX live-storage racking for cartons is the ideal solution for boosting your productivity, ensuring safe operations, and optimising your storage space.

Contact our team for a personalized consultation:
contact@prodex-online.com

An effective solution for optimizing your logistics picking (order preparation)

In a logistics warehouse or industrial site, the speed and accuracy of order preparation and picking are major factors in improving productivity and reducing costs. One of the most effective solutions is dynamic shelving, which optimizes flows and speeds up access to goods.

What is picking in logistics and how does it work?

Definition

Picking is a method of order preparation which involves picking the various items in several orders from a precise location in the stock in an orderly fashion. Operations are carried out using dynamic storage (gravity flow storage) designed to facilitate order preparation. It is based on a system of inclined shelving equipped with rollers, enabling products to move automatically towards the operator thanks to gravity.

Operating principle :

1. Items are loaded at the rear of the rack.
2. They automatically move forward under the effect of gravity.
3. The operator picks products from the front of the system, reducing travel and picking time.

This method provides efficient FIFO (First In, First Out) dynamic shelving management, ideal for fast-moving products and perishable goods.

Why adopt dynamic shelving solutions? The benefits for your business

Improving productivity
Thanks to direct access to products, operators spend less time on the move, which speeds up order preparation. Dynamic picking saves 30-50% time compared with traditional systems.

Optimizing storage space
Dynamic shelving provides better organization of product references and increases storage capacity in the same area. Ideal for logistics centers and e-commerce warehouses.

Reduce fatigue and improve ergonomics
Operators no longer need to search high and low for products. Dynamic picking limits unnecessary movements and promotes ergonomic handling, reducing the risk of musculoskeletal disorders (MSDs).

Reduce picking errors
Products are always available in front of the operator, reducing picking errors and improving the quality of orders dispatched.

Reducing logistics costs
Fewer journeys, greater efficiency and better stock management mean an overall reduction in handling and storage costs.

In which sectors should picking be used?

It is used in a wide range of sectors requiring fast and accurate order preparation:

✔ Logistics and e-commerce: parcel flow management, storage of small references.
✔ Agri-food: products with a short best-before date requiring FIFO management.
✔ Pharmaceuticals and cosmetics: storage of sensitive and high turnover products.
✔ Automotive and manufacturing industry: storage of spare parts for just-in-time production.

Why choose PRODEX for your picking solution?

For over 70 years, PRODEX, a specialist in order picking solutions, has been helping companies to optimize their logistics and designing customized or standard dynamic shelving.

🔹 Dynamic shelving tailored to your business.
🔹 100% French-made, robust and durable.
🔹 Recognized expertise in industrial storage and order preparation.
🔹 A wide choice of options (step, castors, label holder, roller shutters, inclined shelves, and many more)

Are you looking for an effective solution to speed up your picking?
Contact our PRODEX experts for a personalized study: +33 2 99 37 08 39

The PRODEX “Pal-Xpert” pallet drawer is a solution that combines ergonomics, safety, and robustness.

PRODEX, part of the MAVENTIS group, manufactures various types of pallet drawers that can be extended by 70%, 100% and even more. These drawers are designed to meet a variety of applications in the industrial sector, whether upstream or downstream of workstations, for order preparation, storage of tools, production parts, and much more, all packaged on pallets.

How it works

The pallet drawer can be mounted on rack beams or floor-mounted. It allows manual extraction of a pallet from a rack without the need for handling equipment (pallet truck, stacker, forklift, etc.).
The operator simply grips the central bar with both hands and lifts it slightly to release the central locking stop. The drawer is then pulled out using the handle and pushed back in to close it. Locking occurs automatically in the closed position.

Simplicity of use is another essential advantage, making manual handling of items stored on pallets much more convenient.

In terms of ergonomics and workplace safety, the pallet drawer complies with all applicable rules and standards. It ensures a safe and comfortable working environment for operators handling pallets.

1. A concept for optimizing space and flow

The Pal-Xpert pallet drawer is an extractable system that integrates directly into existing installations, particularly pallet racking systems.
Thanks to its sliding mechanism, it provides front access to stored loads without having to move the pallet.

The benefits:

• Saves time in handling,

• Reduction in unnecessary forklift movements,

• Deep storage optimization.

2. A range adapted to every need

PRODEX offers different versions that can be adapted to all industrial configurations:

• 100% smooth drawer: full extension of the pallet for complete accessibility.

• 70% extension drawer: partial extension, ideal for quick access.

• 100% floor drawer: optimal solution for pallets stored at floor level.

• 70% floor drawer: economical version for occasional use.

These variants meet the layout constraints of workshops, upstream or downstream of workstations, for order preparation, tool storage, or production parts management.

3. Key technical specifications

• Load capacity: from 500 kg to 1,250 kg per drawer (depending on model).

• Extraction stroke: 70% or 100% for simplified access. Over 100% (on request)

• Structure: galvanized steel, resistant to corrosion and impact.

• Mounting: compatible with most shelving systems on the market.

• Safety: automatic locking in retracted and extended positions.

• Ergonomics: accessible control handle and reduced pulling effort.

4. Ergonomics and safety

Compliant with current safety standards, Pal-Xpert drawers reduce the risks associated with manual handling. Operators can access products without bending or twisting, thereby limiting musculoskeletal disorders (MSDs).
The secure locking system prevents any unintentional movement of the drawer during handling.

5. A sustainable and economical solution

Galvanized steel ensures robustness and durability, even in harsh environments (dust, humidity, temperature variations). By optimizing logistics flows and reducing the use of carts, Pal-Xpert drawers also help to reduce operating costs.

6. Applications in industry

There are many industrial sectors that use this system:

• Automotive: storage of spare parts, specialized tools.

• Aeronautics: management of sensitive components.

• Agri-food: optimization of picking areas.

• Logistics: picking of multi-reference orders.

A strategic asset for industrial sites

The Pal-Xpert pallet drawer from PRODEX offers ergonomics, safety, and cost-effectiveness. Its compatibility with existing shelving and multiple configurations make it an indispensable tool for improving your operations.
By investing in this system, companies strengthen their competitiveness while providing a comfortable working environment for their teams.

Please contact our teams for any questions or requests for quotes regarding this equipment.

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LIFO dynamic storage for cold rooms: PRODEX’s solution for pharmaceutical logistics

As a specialist in custom logistics solutions, particularly for the pharmaceutical industry, PRODEX designs, manufactures and installs an innovative range of dynamic storage systems based on the LIFO principle (Last In, First Out). These systems are specifically engineered to optimise pharmaceutical order picking in cold-room environments, while ensuring full compliance with drug storage and temperature control standards.

Dynamic storage racking systems optimised for cold chain logistics

In the pharmaceutical industry, precise temperature control is a critical factor in ensuring the integrity of sensitive products. This is why PRODEX has developed a range of cold room racking systems specifically designed to meet the constraints of refrigerated storage.
These dynamic storage systems enable optimised flow of bins or cartons through a gravity-driven roller system, while facilitating easy access and product rotation based on the LIFO (Last In, First Out) principle.

PRODEX racking systems are widely used in pharmaceutical laboratories, hospitals and pharmaceutical distribution platforms to ensure fast, ergonomic and health-and-safety-compliant order picking.

Custom-designed for maximum efficiency

The PRODEX LIFO range is fully customisable to adapt to the specific layout of your cold rooms. Our systems are available in 3-, 4- or 5-door configurations, depending on your logistics flows and the volumes to be handled.

Each racking level can support loads of up to 60 kg/m², evenly distributed, ensuring high robustness for pharmaceutical bins.
The structures are designed using materials compatible with cold-room environments (typically operating at temperatures between +2 °C and +8 °C), offering resistance to humidity and thermal fluctuations.

Our technical teams work from your drawings and layout constraints to design a custom refrigerated dynamic racking system that is durable, functional and fully compliant with current regulations.

Comprehensive logistics solutions for healthcare professionals

Beyond dynamic storage systems, PRODEX, part of the MAVENTIS Group, also designs a wide range of logistics solutions, including powered conveyors (belt or roller conveyors), drawer racking systems and other equipment specifically developed for sensitive environments.

Our conveyors can be integrated with temperature-controlled order picking workstations, with options for computerised management, batch tracking and ergonomic features designed to reduce musculoskeletal disorders (MSDs) among operators.

All installations are custom-manufactured in our factory located in Bourgbarré, Brittany, near Rennes. We control the entire value chain, from design and manufacturing through to on-site installation throughout France.

 

Why choose PRODEX for your pharmaceutical cold storage projects?

✔️ Recognised specialist: for over 70 years, PRODEX has been designing and manufacturing dynamic and ergonomic storage systems.

✔️ French manufacturing: all our products are designed and manufactured in our workshops in Brittany, using high-quality materials, with a strong focus on durability and service.

✔️ Flexibility: every project is unique. We tailor our solutions to your products, volumes, flows and space constraints.

✔️ Integrated expertise: our teams support you from the initial needs assessment through to the commissioning of your logistics equipment.

 

Whether you are a hospital pharmacy, a laboratory or a pharmaceutical distributor, PRODEX dynamic storage solutions are designed to meet the specific requirements of your sector.
Thanks to our logistics expertise, manufacturing flexibility and tailor-made approach, we help you improve productivity, safety and regulatory compliance.

Contact us to work together on the solution best suited to your needs in dynamic racking or automated conveying systems.